Custom Copper
Chimney Caps
Design & Fabrication
(10/17 to 11/19)

Details and Photo Page #6
'The Flamboyant Years'

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Below are a few more examples of custom copper sheet metal chimney caps that I've made; placing primary focus on strong design w/as few seams as possible. There is also a link to see more photos and descriptions w/prices they had paid; to help give you ideas of what to request a personalized quote for.

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Holt 24oz Copper Chimney Cap
Portland, Oregon (11/19)

This client Jon Holt had us build them a custom copper chimney cap for their house. It also has a finial/weathervane mount built into the roof. He also wanted these 390 copper domes added to the roof edge and base skirt. This weighs 320#. The cost for this was $9,723.58 total installed. The crane cost was only $360 for their 2 hour minimum charge, since this only took them 15 minutes.
 

Follow this link to see all 81 photos from this project:
CBD facebook photo album

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Landry 24oz copper Cypress Swoop style Chimney Cap, double tier base, 4/12 hipped roof top, w/pair of removable larger than life size Blue Heron or Egret stylized bird figures
Abita Springs, Louisianna (7/19)

This client had us build our first cypress swoop style copper chimney cap. This was for Rosa and Felix Landry of  Abita Springs, Louisianna. The inside base is 37.5" x 60.5". They also wanted these bird figures to be removable, while being able to withstanding near hurricane wind forces, which greatly increased the complexity of this design and fabrication, but we are up for challenges like this.

24oz copper Cypress Swoop style, double tier basechimney cap w/ Blue Heron or Egret stylized bird figures

Hidden inside the wings we have a curved 3/4" and a 1.5" copper pipe run through the torso for support, and they are clad with 2 layers of a thicker 32oz copper for better strength. This weighs 393.1# in all. The cost for this was $18,000 total delivered.
 
24oz copper Cypress Swoop style, double tier basechimney cap w/ Blue Heron or Egret stylized bird figures

Cost Breakdown:
265.5# total chimney cap weight
- 13.6# SS screen weight
- 46.8# wood weight
= 204.1# total copper weight
X $28 base rate
= $5,742.80
+ $600 for added labor for the curved upper half of the chimney cap
+ $476 for the 34 ln' of 5/4X4 hardwood in the base X $14
+ $337.60 for the 16.88 sq' of SS spark arrest screen X $20
= $7,156.40 sub total or total cost for this chimney cap alone
+ 800 for the custom wood crate with padding, approximately 4.5' X 6' X 5.5' tall
+ 1,000 for truck freight charge for residential delivery w/hydraulic lift-gate service
= $8,956.40 total delivered (w/o the cost for the bird figures)
+ $9,200 for both figures as described complete with removable mounting hardware
= $18,156.40 total delivered.

Follow this link to see all 179 photos from this project:
CBD facebook photo album

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J-Larsen 24oz Copper Tuscany 12 arch style Chimney Cap
Towson Maryland (7/19)

A Tuscany 12 arch  style copper chimney cap for Jenny Larsen in Towson Maryland

This client had us build her our first Tuscany 12 arch style copper chimney cap. This was for Jenny Larsen in Towson Maryland (inside base: 42" x 82.5") with a 6/12 pitch roof cover that is the same width as the base. This weighs 282.6#. The cost for this was $8,959.79 total delivered.
 
A Tuscany 12 arch  style copper chimney cap for Jenny Larsen in Towson Maryland

Cost Breakdown:
282.6# total weight
- 45.6# wood weight
- 16.8# SS screen weight
= 220.2# copper weight
X $30#
= $6,606 cost for the copper fabrication.
+ $ 437.80 for the 21.89 sq' of SS
+ $ 398.10 for the 26.54 ln' of hardwood
+ $450 for a sturdy custom wood crate with padding and lift kit
+ $1,067.89 for truck freight residential delivery with lift-gate service through UPS Freight
= $8,959.79 total delivered.

CBD facebook photo album to see all 45 photos

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Barai/Goyal 24oz Copper Chimney Cap
Iselin, New Jersey (5/19)

This client Nick & Nikita Barai/Goyal Iselin, New Jersey had us build them a custom copper chimney cap for their backyard fireplace. This weighs 171#. The cost for this was $5,484.70 total delivered.
 

Cost breakdown:
171# is the total weight of this chimney cap structure
-24.8# wood weight
- 13# SS screen weight
= 133.2# copper weight
X $28
= $3,729.60 for this copper
+ $217.50 for the 14.5 ln' of hardwood in the base
+ $337.60 for the 16.88 sq' of SS spark arrest screen
+ 500 for the custom wood crate with padding
+ 700 for truck freight residential delivery w/lift-gate service
= $5,484.70 total deliveredd

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A 24oz Copper Standing Seam Gable End Chimney Cap
Cody, Wyoming (4/19)

Gable end style chimney cap for Steven Toy in Cody Wyoming

This client in Cody Wyoming had us build them this custom copper chimney cap that resembles the roof style of their house with a 9/12 pitch roof cover. It also was made with a single removable screen panel for access to cleaning out ash build up. This weighs 305#. The cost for this was $7,791.45 total delivered.
 
Gable end style chimney cap for Steven Toy in Cody Wyoming

Cost Breakdown:
296.4# total weight
- 40.6# wood weight
- 15# SS screen weight
= 240.8# copper weight
X $24 per pound
= $5,779.20
+
$381.00 for 19.05 sq' - stainless steel screen x $20
+ $281.25 for 18.75' - 5/4X6 ipe hardwood frame inside the base skirt x $15
+ $650 for a sturdy large wood crate, padding, and lift kit
+
$751.57 truck freight charge for residential delivery w/hydraulic lift-gate service
$7,843.02 total delivered.

CBD facebook photo album to see all 78 photos

Gable end style chimney cap for Steven Toy in Cody Wyoming

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Costello 24oz Copper Chimney Cap
St. Paul, Minnesota (4/19)

This client Patrick Costello in St. Paul Minnesota had us build them a custom copper chimney cap that resembles the monolith style Kensigton/Davis look with a steeper 8/12 pitch roof cover. This weighs 140#. The cost for this was $3,966.04 total delivered.
 

Cost breakdown:
$2,836.80 for the 78.8 sq' of copper X $36
+ $144.04 for the 11.08 ln' of hardwood in the base skirt X $13
+ $135.20 for the 6.76 sq' of the SS screen X $20
+ $400 for the custom wood crate and padding
+ $480.40 for truck freight to a residence with liftgate service
= $3,996.44 total delivered

CBD facebook photo album to see all 63 images from this project

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Hudak 24oz Copper Chimney Caps
Norfolk, Virginia (1-3/19)



This 3 piece project was for Thomas J. Hudak, Jr. in Norfolk Virginia for their stately home they had been carefully restoring. These were originally quoted to cost $6.5k each delivered. Although, in this case a few design modifications were made after that, so the cost was based on the actual weight of the copper once completed, which made these $7.7k each delivered, for a total cost of $23.2k for this 3 piece project.
 


Cost: $23,217.71 delivered to Norfolk, Virginia

Cost breakdown:
The Northwest corner chimney cap now weighs 301.5# in all less the 57.6# weight of the wood and 14.8# SS screen = 229.1# of copper.
$5,498.40 for the copper 229.1# X $24
+ $457.50 for 30.51 ln' - 1X6 hardwood x $15
+ $382.80 for 19.14 sq' - SS screen x $20
+ $92 for 46 dome rivets along roof rim X $2
+ $600.00 - extra labor for additional design & fancy trim work w/name plaque
+ $500.00 - wood crate
+ $500.00 - shipping to residential location with lift-gate service
=$8,025.17 total cost delivered
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The Southeast corner chimney cap now weighs 279# in all less the 51.8# weight of the wood and 12.6# SS screen = 214.6# of copper.
$5,150.40 for the copper 214.6# X $24
+ $417.45 for 27.83 ln' - 1X6 hardwood x $15
+ $326.80 for 16.34 sq' - SS screen x $20
+ $84 for 42 dome rivets along roof rim X $2
+ $600.00 - extra labor for additional design & fancy trim work w/name plaque
+ $500.00 - wood crate
+ $478.47 - shipping to residential location with lift-gate service
=$7,557.12 total cost delivered.

The Southwest corner chimney cap now weighs 283# in all less the 52.6# weight of the wood and 13# SS screen = 217.4# of copper:
$5,217.60 for the copper 217.4# X $24
+ $424.95 for 28.33 ln' - 1X6 hardwood x $15
+ $330.40 for 16.52 sq' - SS screen x $20
+ $84 for 42 dome rivets along roof rim X $2
+ $600.00 - extra labor for additional design & fancy trim work w/name plaque
+ $500.00 - wood crate
+ $478.47 - shipping to residential location with lift-gate service
=$7,635.42 total cost delivered.
+
$7,557.12 for the Southeast corner chimney cap (from above)
+ $8,025.17 for the Northeast corner chimney cap (from above)
= 23,217.71 grand total for all 3 units delivered

Here is a photo copy of the nice letter Thomas had included with the flash-drive he mailed to me that had all these install photos to share with you.


He writes: 7 July 2019

David,
I've enclosed digital photos of the recent cap installation.
You are truly a Master Craftsman, and I'm convinced there is no one else in this Country that had the ability to fabricate such masterpieces.
I am 100% saticfied with your customer service & end results. After studying these caps as they sit atop the chimneys, there isn't one thing that could have been designed better.

Most scincerely Thomas

By the way, that's me in the JLG, my Son-in-law was the ground guy. I'll never understand how the crane operator hit the back chimney totally in the blind. 3 caps, 2 hours install - start to finish.

Follow this link to see all 205 photos from this project:
CBD facebook photo album

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Miley 24oz Copper Chimney Cap
Avon, Conneticut (12/18)

This chimney cap project is custom designed and made for Robert Miley in Avcon Conneticut for their backyard fireplace. Here is a side-by-side comparison of the lamp we were contracted to emulate. How do you thiunk we did? Hopefully they like this even better with the more 3D look of the cross bracing overf the spark arrest screen; without looking too different.
 

Cost: $4,518.50 delivered to Avon, Conneticut
$420 per ln'. Final weight 121.6#
(base ISD: 27.5" X 35.5", or covers 6.8 sq')

Cost breakdown:
121.6# total weight
- 17.2# wood weight
- 9.4# SS screen weight
= 95# copper weight
X $28
= $2,660 for this 63.33 sq' of 24oz copper
+ $400 extra labor for intricate design work
+ $154 for the 11 ln' of 1X6 hardwood X $14
+ 260 for 13 sq' of SS screen X $20
+ $450 for a sturdy wood crate with padding
+ $594.50 for truck freight with residential lift-gate delivery
= $
4,518.50 grand total delivered


From: Miley,Robert A <RMILEY@travelers.c*m>
Sent: Thursday, January 31, 2019
Subject: Re: Miley Lantern Style Chimney Cap

David:
I just wanted to let you know that the chimney cap did arrive (last Friday). I have not yet installed it (we had snow on the ground when it arrived and got another 6 inches yesterday so it may be a little bit), but I did open the crate and take it out. It is better than I hoped. You did a terrific job. I will definitely send you pictures once it goes up, but in the interim I wanted to make sure you knew I received it, and how pleased I am with the result. I showed it to some friends while it was out of the crate (I have since put it back in so it is still brand new when I finally am able to install it), and they said “wow, that looks awesome – it really matches your lanterns” (I had not told them that the inspiration for the design was the lanterns. You nailed it. Thanks very much.

Bob Mileys

Sent: Saturday, May 4, 2019

Put up the chimney cap! Had snow on the ground until mid March, then rain every weekend. Looks and fits great. Thanks very much. Very happy with how it came out.

Click on this image to see all 50 fabrication and installation photos:

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Boretsky 24oz Copper Chimney Cap
Azle, Texas (11/18)

This chimney cap project was custom designed and made to go over their backyard fireplace for Craig & Kimbery Boretsky in Azle, Texas.

The inside measure of this base skirt is 35.5" X 44.5".  This is our Tuscany arch style w/double tier base and a 10/12 hipped roof. They wanted a squared off trim around the corner columns. The roof is 3" wider than the base on each side. I had also provided them with a copper dome gazebo roof peak cap to top off their 4 sided gazebo next to the fireplace.

Cost: $5,801.39 delivered to Azle, Texas
$371 per ln', or $29 per pound + crate and freight. Final weight 203.6#

Follow this link to see all 58 photos from this project:
CBD facebook photo album

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Rumer 24oz Copper Chimney Cap
Milwaukie, Oregon (11/18)

This was made for Mark and Katie Rumer. Designed with an extra wide 6" eave past the base on all 4 sides made in a fairly plain style that was based on the Fultz project they liked, which I had done back in 2006. This has a 5/12 pitch roof top to match their house roof. The spark arrest screen needed to be rather tall to accomodate their flue dampers inside this.


(base ISD: 20.5" X 52.5"/7.47 sq')

Cost breakdown:
$2,832 for 70.8 total copper weight X $40 base rate
+ $300 for 15 sq' - stainless steel screen x $20
+ $171 for 12.67' - 1X6 ipe hardwood frame inside the base skirt x $15
+ $300 for delivery and installation
= $3,603 total installed.

Cost: $3,603 installed

Follow this link to see all 69 photos from this project:
CBD facebook photo album

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Andrews 24oz Copper Chimney Cap
Columbia, Missouri
 (5 weeks fab 10-11/18)

A Grecian style copper chimney cap for Dr. Adam Andrews in Columbia Missouri

We were rather jazzed to be working this amazing backyard chimney cap project with a tapered base skirt, which is a combination of several of our chimney cap design features. This has a 44" X 76" wide base at the bottom edges, with a 54" X 85" roof size made for Dr. Adam Andrews in Columbia Missouri. This is a Greek column style, Tuscan arch, concave standing seam hipped roof w/a weathervane support & Landing Duck weathervane.

A Grecian style copper chimney cap for Dr. Adam Andrews in Columbia Missouri
$681 per ln' (base ISD: 42" X 74", or 21.6 sq')

Cost breakdown for each part:
$10,228.40 for 365.3 total copper weight X $28 base rate
+ $125 for extra labor to build the weathervane support pipe
+ $500 for extra design and ornate fabrication labor
+ $425 for the Landing Duck w/Arrow weathervane
+ $513.40 for 25.67 sq' - stainless steel screen x $20
+ $600 for 40' - 5/4X6 ipe hardwood frame inside this extra tall base skirt x $15
+ $500 for a sturdy large wood crate
+ $800 truck freight charge for residential delivery w/hydraulic lift-gate service
= $13,680.60 total delivered

Cost: $13,680.60 delivered

Follow this link to see all 125 photos from this project:
CBD facebook photo album

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Wick's Copper Flue Weather-head Cap
Alma, Colorado
 (3/18)


Jill Wick of Alma Colorado asked us to figure out a better looking cover for their plain flue pipe protruding up out of the front roof, so here is what we came up with after patiently going over dozens of options. The cost with crate and freight was $2,309 total.
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Cost breakdown for each part:
The weights for this project of 48.8# in all. Less 2# for the weight of the 4.55 sq' of SS screen = 46.8# copper weight. Based on the same price of $35 per pound that I had originally quoted them clear back in October 21 of 2013 4.5 years ago:

$721 for the 20.6# of the base piece X $35
+ $378 for the 10.8# of the flue piece w/2 decorative rings X $35
+ $539 for the 15.4# of the copper in the weather-head piece X $35
+ $91 for the 4.55 sq' of the stainless steel screen X $20
+ $580 for the crates, packing, and freight
= $2,309 total delivered.

Cost: $2,309 delivered in 3 boxes

Follow this link to see all 39 photos from this project:
CBD facebook photo album

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Black's Copper Flue Weather-head Cap
Skiatook, Oklahoma
 (1-2/18)

This super classy project was for Kelly and Lisa Black in Skiatook, Oklahoma. They wanted us to build them a King and Queen combo crown style weather-head. This was a very interesting project to say the least. style. 437.8# total weight.
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Cost breakdown for each part:
170.2 # - for the lower base in 32oz copper with the corner covers and wood
55.8 # - 2' wide X 4' tall mid section octagon flue with 2 decorative band
199.4 # for the
weather-head and crown details
= 425.4# total weight (w/o battle axe finial)
- 50.8 # wood weight
- 9.2 # SS screen weight
= 365.4# copper weight
X $28
= $10,231.20
+ $412 for the 156 copper domes installed with another 100 spare domes packed separately
+ $160 for the 8 brass knobs for the tips of the King spires with 8 PVD brass knobs sent separately
+ $600 for custom 3D Battle Axe finial
+ $125 for the finial support pipe build
+ $241 for 16 ln' of 5/4X6 ipe hardwood,
+ $104 for 8 ln' of 1X6 ipe hardwood split in half for 16 ln',
+ $240 for the 12 sq' of SS screen X $20,
= $12,113.20 sub total for this chimney caps w/o crates and freight,
+ $900 for 2 custom crates: $300 + $600,
+ $1,103.48 truck freight to residential w/liftgate service for these 2 crates,
= $14,116.68 total for the chimney cap delivered

Cost: $14,116.68 delivered in a pair of custom wood crates

Follow this link to see all 141 photos from this project:
CBD facebook photo album

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Gustafson's Copper Weather-head Cap
Kansas City, Missouri
 (2/18)

This cute project was for their back patio fireplace flue liner weather-head made for Craig & Susan in Kansas City, MO. This is a simplified Tuscany arch style cover with a few improvements from my previous designs: tapered eave with hidden rivets in the corners, and I made a copper covered wood spacer to form this another 3" wider than their 13" wide flue liner and make a better attachment without the risk of cracking their terracotta flue liner, which was only protruding 2.5" above the top. I also used a thicker 24oz copper for the roof top cover, since there is no internal bracing.

45.9# total weight (w/o the spacer)
- 3.4# SS screen weight
- 13.6# wood weight
= 28.9# copper weight

Cost: $1,800 delivered in a custom wood crate

Follow this link to see all 21 photos from this project:
CBD facebook photo album

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Kurtz's Copper Chimney Pots/Cap
Incline Village, Nevada
 (10-12/17)

This 5 flue Chimney pot project is for a Client in Incline Village just outside Lake Tahoe, Nevada. They are made to resemble a unique project I had done back in 2004 for a local client. Although, this project is substantially larger and had numerous improvements on that original design. They opted to have the heights vary and the shortest stacks had a lower pitch cone.

Cost Breakdown:

Larger 3 flue chimney
272.5# main base with 4' flues
 + 72.91# for all 3 of the
24oz copper extension flues w/20oz copper trim work
 
+ 52.2# for the center weather-head
 + 78.2# for the 2 outer weather-heads
= 475.81# total weight of large chimney cap
- 19.2# SS screen weight
- 63.6# wood weight
= 393.01# copper weight
X $28
= $11,004.28
copper cost

Smaller 2 flue chimney
189.35#
main base with flues, 2' flue extension, and trim
 + 49.2# for the pair of weather-heads
= 238.55# total weight of large chimney cap
 - 7.8# SS screen weight
 - 39.2# wood weight
= 191.55# copper weight

X $28
= $5,363.40
copper cost

$
5,363.40 - 2 flue chimney
 + $11,004.28 - 3 flue chimney
 + $608 for 38 ln' of 5/4X6 ipe hardwood
 + $180 for 12 ln' of 1X6 ipe hardwood split in half for 24 ln'
 + $795.80 for the 39.79 sq' of
SS screen X $20
 = $17,951.48 sub total for these chimney caps w/o crates and freight
+ $1,800 for 4 custom crates: $300 + $400 + $500 + $600
 
+ $1,466.01 truck freight to residential w/liftgate service for these 4 crates
= $21,217.49 total for these chimney caps

Cost: $21,217.49 delivered

Follow this link to see all 132 photos from this project:
CBD facebook photo album

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Below is a photo of our
Better Business Bureau's
NW Business Integrity Award
for the year 1998

1999 Better Business Award

We were also a 1997 finalist for this same award. See our referral web page to see how we managed to be honored with this special award

 

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