CBD's Copper Chimney Caps Photopage #5

Tulloch's Copper Chimney Cap
Salem, Oregon (5/17)

Frank Tulloch tells me how at 73 years young he cannot wait around to see this chimney cap patina, so he wanted us to give it a work-over ahead of time. This was the first time we had drafted out a chimney cap on the copper sheet, and then spent the next week or so with it out in the wet weather we have been having, with some added ammonia to help speed this process a bit. The total cost for this with freight to Winston-Salem, North Carolina is $4,406.70. This has a base that is to fit over a wide course of brick that is 36" X 55.5" long. The roof cover on this is 2" out past the width of the base.
Cost Breakdown:

136# total
- 18.4# SS screen weight
= 117.6# copper weight
X $25#
= 2,940 cost for the copper work
+ $483.40 for the 24.17 sq' of SS screen at $20 sq'.
+ $183 for the full week of tarnishing work and 2 dozen chemical applications
+ $350 for a custom wood crate
+ $450 estimated for truck freight
= 4,406.40 total cost delivered

Cost: $4,406.91 delivered

Follow this link to see all 23 photos from this project:
CBD facebook photo album

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Shelton's Copper Chimney Cap
Salem, Oregon (4/17)

Here we built our first convex roof covered chimney cap. It is for our Client Dr. James Shelton in Salem, Oregon. The cost delivered and installed was to not exceed $6.5k. Based on the final weights the cost went down by $314.09 below the quoted ceiling cost. I had first made him a simple aluminum cover to tide him over and get a rough idea how this sort of chimney cap would look.
Cost Breakdown:

238# final weight
- 31.8# wood weight
- 28.4# SS screen weight
= 177.8# total copper weight
X $24 per #
= $4,267.20 for all the copper
+ $242.71 for 18.67 ln' of 1X6 hardwood X $13
+ $176 for 8.8 sq' of SS screen X $20
+ $100 for 12" long flue extension
+ $500 for our delivery and installation
= $6,185.91 total

We have also been contracted to replace their steel fascia gutters on their house with our exclusive K-5 style 20oz copper gutter system.

Cost: $6,185.91 delivered and installed

Follow this link to see all 117 photos from this project:
CBD facebook photo album

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Mughal's 2 Copper Chimney Caps & a Culopa
Beaverton, Oregon (3/17)

These were custom designed for our client Usman Mughal in Northwest Portland. With installation this cost them about $14.4k. The inside widths are 33" X 63", 36.5" X 69.25", and 40" square.

We had also been contracted to replace their steel fascia gutters on this new house with our exclusive K-5 style 20oz copper gutter system. He also had us work to recover these sad dormers with actual copper, in stead of this steel that was painted to look like untarnished copper. From what I understand, an intentional fraud by the Roofing Contractor.

Cost Breakdown:

Largest Chimney Cap
219.6# final weight
- 32.6# wood weight
- 16.4# SS screen weight
= 170.6# total copper weight
X $28 per #
= $4,776.80 for all the copper
+ $235.69 for 18.13 ln' of hardwood X $13
+ $533.40 for 26.67 sq' of SS screen X $20
= $5,545.89 total

Smaller Chimney Cap
192.6# final weight
- 28.4# wood weight
- 14.6# SS screen weight
= 149.4# total copper weight
X $28 per #
= $4,183.20 for all the copper
+ $213.98 for 16.46 ln' of hardwood X $13
+ $427.80 for 21.39 sq' of SS screen X $20
= $4,824.98 total

Cupola
154.2 # final weight
- 26.4# wood weight
- 11.2# SS screen weight
= 116.6# total copper weight
X $28 per #
= $3,264.80 for all the copper
+ $178.23 for 13.71 ln' of hardwood X $13
+ $360 for 18 sq' of SS screen X $20
= $3,803.03 sub total
+ $900 for 36 sq' or 45.63# of copper for the skirting below cupola X $20#
= $4,703.03 total

Cost for all 3 parts
$4,703.03 for the Cupola
+ $4,824.98 for the Smaller Chimney Cap
+ $5,545.89 for the Largest Chimney Cap
+ $500 for our delivery and installation
= $15,573.90 sub total before discount
-$1,557.39 for the extra 10% volume discount with the sale of the copper gutter job
= $14,016.51 sub total
+ $350 for crane fee w/operator
= $14,366.51 grand total

Cost: $14,366.51 delivered and installed

Follow this link to see all 152 photos from this project:
CBD facebook photo album

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Audrey Helffrich's Copper Chimney Cap
Bethlehem, Pensylvania (1/17)

Audrey Helffrich of Bethlehem, Pensylvania had CBD build this chimney cap with a 32oz copper roof cover with a weathervane/finial support pipe built into the roof structure. We just started to use these 1" copper pipes for over the hip seams for a smoother, better looking, and stronger covers than a standard standing seam.

Cost Breakdown:

141.8# total weight of the chimney cap
- 27.6# hardwood weight
- 8.2# SS screen weight
= 106# copper weight
X $30
= $3,180
+ $208.80 for 10.44 sq' of stainless steel screen x $20
+ $119.52 for 15.96' of 1X6 ipe hardwood frame inside the base skirt x $12
+ $250 for a sturdy weathervane suppoert pipe built into the roof
+ $250 for a sturdy wood crate
+ $350 truck freight charge for residential delivery w/hydraulic lift-gate service
= $4,358.32 grand total w/o weathervane

Cost: $4,358.32 delivered

Follow this link to see all 31 photos from this project:
CBD facebook photo album

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Roberta & Scott Cline's set of 2 Copper Chimney Caps
Spring Grove, Illinois (11/16 - 2/17)

Roberta and Scott Cline in Spring Grove, Illinois had their architect design this classic castle looking house for them with these twisted chimneys and clay chimney pots, but they felt they were just too small and did not clearly show the detail of a King and Queen crown look they were after, so they finally found my web site, liked what we have done, and wanted that for their new house. We have been ironing out the details since Halloween of 2014 and finally was able to ship them over 2 years later.

This set took us just over 2.5 months to complete: from 11/18/16 to 2/5/17

Cost: $5,010 delivered

Follow this link to see all 119 photos so far from this project:
CBD facebook album

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Don Schuh's set of 3 Copper Chimney Caps
Gillette, Wyoming (8-11/16)

Don & Cathy Schuh had their architect adapt our Tuscany design chimney cap for their new house they were having built in Gillette, Wyoming. They also had us install copper gutters and wrap 12 fiberglass columns with copper.

Cost Breakdown:

$4,840.10 for A
+ $4,764.50 for B
+ $6,330.15 for C
+ $1,200 delivery charge
+ $300 for installation assist
= $17,434.75 total for all 3 chimney caps

Follow this link to see all 196 photos from this $60k project with gutters and columns wrap: CBD facebook album

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Stephen King's 20oz Copper Chimney Cap
Beaverton, Oregon (4/16)

Stephen King had us replace his steel downspouts with copper a little over a year prior to this project. He contracted us to build him a chimney cap for their back yard fireplace. They want this adorned with some industrial size rivets over a double tier base/skirt and the roof edge.
Chimney cap final weight 129.6#
(base ISD: 37.25" X 41.25", or 16.59 sq')

Cost Breakdown:

129.6# is the total weight of this completed chimney cap
- 26# for the hardwood weight of the 13.67 ln'
- 10.8# for the SS screen weight of the 14.78 sq'
= 92.8# for the copper weight in this so far
X 0.8
= 74.24 sq' of 20oz copper
X $35
= $2,598.40 for the copper
+ $205.05 for 13.67 ln' of wood
+ $295.60 for 14.78 sq' of SS screen
+ $432.00 for 216 over-size rivets
+ $200 for delivery and installation
= $3,731.05 total for this chimney cap

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Koch's 20oz & 32oz Copper Chimney Cap
Forest Lake, Minnesota (1/16)

Mike Koch in Forest Lake, Minnesota contracted us to build them a concave roof top style chimney cap for their home. They want this adorned with some industrial size rivets over a double tier base/skirt and the 32oz copper roof edge.
Chimney cap final weight 244.5#
(base ISD: 44.25" X 54", or 16.59 sq')

Click on these images to link over to our business Facebook album with 69 photos and detailed descriptions of this project.

Cost Breakdown:

244.5# final weight
- 39.4# is the wood weight
- 14.6# SS screen weight
= 190.5# of copper weight
X $30 per #
= $5,580 for the copper work
+ $391.20 for 19.56 sq' of stainless steel screen x $20
+ $385.35 for 25.69 ln' of 1X6 ipe hardwood frame inside the base skirt x $15
+ $448 for 224 larger rivets at $2 each
+ $400 for a sturdy wood crate
+ $650 truck freight charge for residential delivery w/hydraulic lift-gate service
= $7,854.55 grand total delivered

Here is a link to see all 69 photos of this project fabrication and installation: CBD facebook album

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Schoener's 20oz Copper Chimney Cap
West Chester, Pensylvania (12/15)

Tuscany 6 arch style w/double tier base and a 8/12 hipped roof

Cost: $4,250.20 delivered
Chimney cap final weight 140#
(base ISD: 29.25" X 49.5", or covers 10.1 sq')

Click on this image to link over to our business Facebook album with 58 photos and detailed descriptions of this project

Cost Breakdown:

140# final weight
- 24# wood weight
- 10.4# SS screen weight
= 105.6# total copper weight
X $28 per #
= $2,956.80 for all the copper
+ $270.40 for 13.52 sq' of SS screen X $20
+ $208.20 for 13.88 ln' of hardwood X $15
+ $300 for a sturdy wood crate
+ $514.80 truck freight charge for residential delivery w/hydraulic lift-gate service
= $4,250.20 total delivered ($266.15 less than the revised quote from 6/19/15)

To see all 58 photos of this project fabrication go to:
CBD facebook album

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Bisher's 20oz & 24oz Copper
Gas Fire Pit Exhaust Hood, Flue, & Chimney Cap
Petosky, Michigan (11/15)

This is twin wall fire pit exhaust hood made to be mounted under their covered pergola. We built this for a Contractor named Dick Noggle in Michigan for his Client Jon Bisher in Petoskey, Michigan for The Hearthside Grove Motor-coach Resort.

The lower rim of this octagon hood is 60" wide across the outside formed with a 45 degree angle sloping up to a 15" width at the top for the vertical flue. This hood has an inner liner as well with a 3" gap between the outer shell, which adapts to a 12" wide flue inside diameter. The flue shown is 4' tall, and has another 18" long extension below the weather-head, as shown below. They are not dealing with high heat, since this is a natural gas fire pit. This also came with a thick 32oz copper roof flange.

Cost: $7,484.60 delivered

Click on this image to link over to our business Facebook album with 40 photos and more detailed descriptions of this project.

Cost Breakdown:

124.2# for the hood now with the liner in place
+ 40# for the twin wall flue pipe
+ 32# for the extension pipe and weather-head
+ 7.8# for the roof flange
= 204# total weight
X $28 per #
= $5,712 for all the copper
+ $97.60 for 4.88 sq' of SS screen X $20
+ $375 for the 4ga copper wire suspension kit
+ $500 for a sturdy wood crate
+ $800 truck freight charge for residential delivery w/hydraulic lift-gate service
= $7,484.60 total delivered

For more photos & description of this project fabrication go to:
CBD facebook album to see all 61 images

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Larsen's Pair of 20oz Copper Chimney Caps
Sandy, Oregon (8+9/15)

This set of 2 copper chimney caps we built for our Client for Jenny & Atom Larsen in Sandy, Oregon to be installed over their chimney box and stone covered chimney. They wanted the one above made with their company logo mounted on top.

43.2# for the base
- 14.8# wood weight
= 28.4# of copper weight
+ 19.8# for the mid-section octagon flue or 16 sq'
+ 20.2# for the weather-head w/logo
=68.4# of copper
X $36
= $2,462.40
+ $148.80 wood,
+ $500 delivery and installation
= $3,111.20

The other chimney cap shown below was built in our popular Tuscany arch style. This happen to be the first we had made with 4 smaller arches across the long side, so they are not a lot wider than the end arches.

Final Cost: $9,311.20 for both chimney caps installed

We had also provided the aluminum and copper roof flashing for their reroof project, and replaced the gutters with copper, as well as installed copper covered ridge vents (not seen in this photos).

To see all 175 photos of this project fabrication and installation go to: CBD facebook album

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Hallett's 20oz Copper Tuscany 10 Arch Style Chimney Cap
Napa, California (7/15)

This custom copper chimney cap was built for our client: David Hallet in Napa, CA. This was made to replace a defective tile and stucco chimney cap they had been fighting with for some time. This Clients actually flew up here to meet with us just before fabrication began, then again to rent a small UHaul truck to drive this down to Napa. We rarely get a chance to meet our out of State Clientele, so this was a treat.

Cost: $8,824.50 for this large chimney cap w/o crate or freight
($58.25 less than quote before fabrication)

You can see 98 photos and read more about this project on our CBD facebook album

400.6# total weight
- 108.8# for the wood
- 27.8# for the SS screen
= 264# copper weight
X 0.8
= 211.2 sq' of this 20oz copper sheet metal (down from 214.79 sq' quoted on 6/15)
X $35
= $7,392 cost for the copper portion (down $125.65 quoted on 6/15)
+ $712.50 for 47.5 ln' of hardwood in the base
+ $720 for 36 sq' of SS screen X $20 (up $67.40 from quoted on 6/15)
= $8,824.50 total (down $58.25 quoted on 6/15)

From: David Hallett <davidhallett6@gmail.c*m>
Date: Sun, 1 Jan 2017
Subject: Best wishes from Napa

Good morning David
Sending you and all at Copper by Design my best wishes for a happy, healthy and prosperous 2017. The chimney cap you made for me has been tested by several winter storms with heavy horizontal rain from 40-50 mph winds. It is also developing a very nice weathered patina. I absolutely made the right choice.

Best regards
David Hallett

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Spurgeon Chimney Flue & Cap
Banks, Oregon (4/15)

This was for over their fancy clay fireplace in their new house w/the weather-head positioned 8' 8" above this roof where the SS flue pipe exits the roof.

Cost Breakdown:

172# final weight for all 3 pieces
- 5.8 SS screen weight
= 166.2# of copper weight
X $25 per #
= $4,155 for the copper work
+ $160 for 8 sq' of SS spark arrest screen
+ $510 for delivery & installation help 2 stories up
= $4,825 grand total delivered and installation help

Here is a link to see all 65 photos of this project fabrication and installation: CBD facebook album

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LoVullo a pair of Dual Tower Chimney Caps
Grand Island, New York (1-2/15)

These were also made for their New York house they were in the process of building. We were also contracted to build one more chimney cap just like this for the same house that had no flue. Along with the 2 larger chimney caps listed below, 8 fancy scuppers, 8 Leaf-catchers, 2 turret roof caps w/finials and another chimney cap for their Florida home back patio pizza oven. These are nearly 7' tall.

CBD facebook photo album to see all 237 images from this 21 piece project

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Cost Breakdown per set:

257.4# final weight
- 40.4# wood
- 6.4 SS screen weight
= 210.6# of copper weight
X 0.8
= 168.48 sq' of 20oz copper in this
X $35 per sq'
= $5,896.80 for the copper work
+ $306.30 for 20.42 ln' of hardwood in the base
+ $125 for 6.25 sq' of SS spark arrest screen
+ $650 for custom shipping crate
+ $850 for truck freight
= $7,828.10 total for one set of towers w/base
X2
= $15,656.20 total for both delivered

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LoVullo a pair of 10 arch Tuscany style Chimney Cap
Grand Island, New York (9-12/14)

Also, for the LoVullo's new house in NY we made a pair of Tuscany style double & triple arch per side, double tier base, 6/12 hipped roof w/internal pans.

Cost: $10,869.40 each delivered to Grand Island, New York
Chimney cap final weight 370# each
(base ISD: 67.75" X 92.75", or 43.6 sq')
CBD facebook photo album to see all 237 images from this project

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Cost Breakdown per unit:

370# final weight
- 53.4# wood
- 20.4 SS screen weight
= 296.2# of copper weight
X 0.8
= 236.96 sq'
X $35 per sq'
= $8,293.60 for the copper work
+ $404.40 for 26.96 ln' of hardwood in the base
+ $653.40 for 32.67 sq' of SS screen
+ $750 for custom shipping crate
+ $768 for truck freight
= $10,869.40 total for one
X 2
= $21,738.80 total for both delivered

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