Custom Copper Chimney Cap
(6/10 to 2/12)

Details and Photo Page #7

Updated 3 / 5 / 2012

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Below are a few more examples of custom copper sheet metal chimney caps that I've made; placing primary focus on strong design w/as few seams as possible. There is also a link to see more photos and descriptions w/prices they had paid; to help give you ideas of what to request a personalized quote for.

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Finn Chimney Cap
Simplified Tuscany arch style w/6/12 hipped roof w/Client's Company Logo
Vienna, Virginia (2/12)


Cost: $5,500 delivered to Vienna, Virginia
(attachment base 33" X 80" ISD, or 18.33 sq')

The weight and cost breakdown was as follows:
233.5# - total weight
- 42.2# - wood in the base
- 26.8# - SS screen
= 164.5# - copper weight
X $24# rate
= $3,948 for the copper
+ $660 - 33 sq' of SS screen
+ $292.50 - for 19.5 ln' of 5/5X6 hardwood inside the base
+ $500 - custom wood crate
+ $650 - truck freight to VA residential delivery
= $6,050.50 grand total - less quoted ceiling cost for this project

To see all 16 fabrication photos and read more about this project:
http://copper-by-design.com/cc/cp/Finn.htm

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Sarkinen's Concave Hipped Roof Chimney Cap
small hole screen for a natural gas fireplace
St. Michael, Minnasota (1/12)

After building a mantle piece over a year prior I was contracted to make this stylish concave hipped roof design chimney cap for Chris & Christine Sarkinen in St. Michael, Minnesota to to cover natural irregular stone outdoor fireplace.

It also needed to have a weathervane support pipe built into the roof for this stork style weathervane they got from a different Coppersmith who specializes in this sort of custom hammered copper work.

Although there were a few problems with their design; as it is a rather confused weathervane. My Wife and I looked up over a hundred images from cartoons to photos of actual storks in flight to see what was bothering us about this design:
(a) The most noticeable is the small torso they made. It should have been at least 2 to 3 times larger in proportion to the neck and head.
(b) I understand making a silhouette WV, but if you are going to make it 3-D, then it should be 3-D. This has a slender 3-D torso, but that's where it ends.
(c) The neck should be curved more with the head a couple inches higher.
(d) The legs should be hanging down more to show the thighs that seem to be missing.
(e) From what I can see they cannot bring their wings straight up like that w/o breaking their wings or at least hurting themselves. Maybe half that high at a 45 degree angle.
(f) The wings are convex, where they should be concave. I know they may have been thinking they are on a downward stroke, but that still is not a valid argument, since that is not a truism.
(g) I tested it in the wind outside, but this design will not point in the direction the wind is coming from very well. It does not have more tail than nose. The baby bag in front counter the drag of the wings that are behind the center pole.
(h) The balance is off with it being nose heavy. I am pretty sure they should be made balanced to the center shaft, but if they are not they should be tail heavy. Not nose heavy.

I believe I could have done better for less, but what is done is done.

Cost: $2,452.17 delivered to
 St. Michael, Minnesota

The weight and cost breakdown was as follows:
78.2# - total weight
- 14# - wood in the base
- 4.1# - SS screen
= 60.1# - copper weight
X $25# rate
= $1,502.50 for the copper
+ $116.67 - 5.83 sq' of SS screen
+ $108 - for 9 ln' of 1x6 hardwood inside the base
+ $125 - weathervane support pipe
+ $250 - custom wood crate
+ $350 - truck freight to Minnesota residential delivery
= $2,452.17 grand total

As stated above the weathervane was supplied by a different vendor

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Morgan's Low Profile Chimney Cap
small hole screen for a natural gas fireplace
Bend, Oregon (12/11)

I made this stylish low profile design w/6/12 hipped roof for Jim Morgan in Bend, Oregon to go over their wood chimney box that is covered with natural irregular stone, so it has a sealed internal pan to divert the rain water back outside that could get blown in through the screen.

The attachment base was built 35.75" X 42" ISD, and has a 1x6 hardwood base inside for a 37.5" X 43.75" OSD. The roof is 41.25" X 48" OSD. The final weight was 119.4#, which 93# was just copper = 74.4 sq' of the 20oz copper we used X $25 sq' = $1,860 for the copper portion alone.

Cost: $2,126.52 client pick up
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Lawton's Pair of  Simplified Tuscany arch style
Saunderstown, Rhode Island
 (5/11)

This was a pair of simplified  Tuscany arch style chimney caps they wanted, yet simplified to control the cost to fit within their budget. Can you tell what the differences are? One detail that is very different is how this is the first I made with an elongated ridgeline to resemble a gable end roof like more to fit in with their house.

(attachment base 28" X 38" ISD)

Cost: $4,439.20 delivered to Saunderstown, Rhode Island

From: "Bruce Lawton" <bruton@cox.n*t>
Date: Wed, 25 May
Subject: install complete


Hi David,
Wanted you to know that the caps were installed today. The weather was fine and the fit on both chimneys was absolutely perfect. Nancy and I are very pleased with the look of the caps, and the installers were all impressed with the quality of construction and the ease of installation.

I Will admit that when we opened the crate our reaction was one of '¯good grief, what have we done... they look so big!'.¯ But once installed, the cap proportions are well in keeping with the house shape and the extended cap roof line fits right in with the house roof line. Our conclusion is you get a 10 out of 10 score for looks, design, quality of construction.

Regards, Bruce and Nancy

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Raban's Simple Square Flue Liner Mounted
Kent, Washington/font>
 (10/10)

This was a small simple square chimney cap I was asked to build for a Contractor in Kent, Washington. This was designed to just slide down over the flue liner sticking up out of the top of their client's chimney.

(attachment base 12.25" ISD)

Cost: $461.25 delivered to Kent, Washington

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Birger's 20oz Copper Tuscany triple arch style w/double tier base and a 6/12 hipped roof
Collinsville, Illinois  (9/10)

This is much like the larger chimney cap I made for a local client in Lake Oswego, but the difference besides being a little scaled down was that I made this one with a 2 stage base. Something I had not done for this style chimney cap before. This order was for Bernard & Debby Birger in Collinsville, Illinois. After finding my web site they had made a trip out here to visit their Daughter's family in Bend, Oregon, and stopped in to visit with me after getting off the plane here in PDX. They laid down a $2k deposit for the work they wanted done and said they would be back in September with a Motor-home and trailer to pick them up before heading back from visiting their Daughter again after she had the baby.

Cost: $5,316, which was $684 less than the 6k I had quoted

To see all 33 fabrication photos and read more about this project:
http://copper-by-design.com/cc/cp/Birger.htm

At the same time they also ordered a fancy gazebo roof cap w/a Merlin style finial and a large cover for their outdoor fire pit, as well as 18 post caps for the back patio railing.

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Wolfgang Octagon Flue Cover 6/12 Flange Mount
S. W. Portland, Oregon
 (6/10)

This octagon 6/12 pitch roof mount screened vent
cover for kitchen, bathroom, or natural gas exhaust can be made to any roof angle, pipe size, or pipe length you need. This one had a 6.5" ISD to go over a 6" OSD pipe.

For a wood burning stove I would need to make this with a larger SS screen pattern, and the neck would need to be taller for the fire code of 2' above the roof that is within 10' to the side.


Cost was: $550
Client pick up in Portland, Oregon
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Below is a photo of our
Better Business Bureau's
NW Business Integrity Award
for the year 1998

1999 Better Business Award

We were also a 1997 finalist for this same award. See our referral web page to see how we managed to be honored with this special award

 

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